A lot of time katışıksız passed since the first refiner conches were built to make chocolate. At that stage all necessary processing steps were done in the same machine, which sometimes took a week to get the final product. This paper is hamiş intended to summarise all the technical developments since then bey such information is available in textbooks1.
Consistency: The refining process helps to create a consistent flavor and texture throughout the chocolate.
Tempered chocolate has to be heated to the temperature of chocolate inside the melting tank. Use decrystallization tube for the heat exchanging purpose. Melted chocolate inside the melter birey be transfered to storage tank so equipment to be ready for the next melting batch.
Chocolate melting tank we produce is cylindrical type. It is water jacketed with PID controlled heating element. Agitator is speed adjustable and with feature to work continuous or on ON/OFF regime.
It occupies minimum space and that places it apart from the Standard ball refiner systems. Due to its modular structure, the components and the capacity of the machine güç be changed and scaled as required
Process air, loaded with volatile and undesired flavour is separated. In the weighing station the recipe is completed by liquid components. The wall scraper of the vessel prepares already a pre-mixture. The exactly composed chocolate mass is discharged in batches into the collecting tank. There it is further mixed and cooled. From there it is continuously pumped through the dynamic flow mixer used for intensive homogenising. After passing Chocolate OIL MELTING –TURBO RENDER a vibrating screen the chocolate mass is ready for further processing.
Smooth chocolate: The machine helps to refine the chocolate to a smoother texture, which enhances the eating experience.
Even a large variety of rework emanet be processed with the Refiner/Conches following a specific loading procedure. Once a homogenous mass is obtained, the refining and conching process is initiated.
Tried and tested at over 3500 finers worldwide, the Finer S is capable of processing a vast range of masses with different compositions and consistencies to your desired fineness.
With ProfiNet, ABEthernet and WLAN interfaces, you emanet run and monitor your refining process from smart mobile devices. We can also provide automation options to link into your plant control or Smart Factory systems, for reporting, remote diagnostics and integrated control functions.
The melter is designed so all surfaces are removable or accessible, and without laminate faces. It katışıksız removable components to improve cleaning so you can meet strict allergen requirements. A slide-out melt head and removable stirrer allow access to all areas of the tank and grid during cleaning.
Priming time. (this is the time from when product is loaded into the melter to the point where the product level in the tank is above the outlet port)
After those, particle size distribution and particle package density are also important. Equal or monomodal particle sizes would create large voids filled with fat. With a bi- or multimodal distribution it is possible to replace this trapped fat by the appropriate size solid particles, which also helps larger particles to slip past each other when the suspension is moved.
The Swiss company Bühler is market leader in this technology and looks back to a long experience in building and installing complete production lines8.